Manufacturing Facility Management

Never Shut Down Your Factory Due to Unexpected Failures

Manufacturing losses from unplanned downtime exceed $260 billion annually. Our AI-powered predictive maintenance platform detects equipment failures weeks in advance—keeping your production line running and your business profitable.

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The Real Cost of Downtime

Every minute your production line is down costs thousands in lost revenue, missed deadlines, and emergency repairs.

$260B

Unplanned Downtime

Lost annually across manufacturing due to unexpected equipment failures

40%

Production Halts

Potential downtime reduction with predictive maintenance systems

3–5x

Emergency Repairs

Higher costs for reactive maintenance vs. planned maintenance

Predict. Prevent. Protect.

Our comprehensive platform gives you the tools to stay ahead of equipment failures and keep your production running at peak efficiency.

Real-Time Equipment Monitoring

Continuous visibility into all critical systems — from pumps and compressors to chillers and power panels — with live analytics and automated alerts.

  • Multi-sensor monitoring (vibration, temperature, pressure, flow, current, and power)
  • Automatic anomaly detection with customizable thresholds
  • Instant SMS, voice, and in-platform alerting for critical events
  • Equipment health dashboards with real-time and historical trends
  • BACnet and Modbus integration for legacy and new equipment
  • Edge-based data processing for ultra-fast response times

Predictive Failure Detection

AI-powered analytics that detect subtle changes in system behavior weeks before failure occurs, enabling proactive interventions.

  • Machine learning models trained on operational baselines
  • Pattern recognition for mechanical and electrical degradation
  • Failure probability scoring with confidence indicators
  • Maintenance scheduling optimization based on asset condition
  • Automated correlation between environmental and operational data

Integrated Work Order System

Seamlessly coordinate maintenance activities, ensuring the right technician, parts, and timing for every job — before downtime happens.

  • Automatic work order generation from alerts or predictive insights
  • Mobile technician access with offline support
  • Integrated inventory tracking for spare parts and consumables
  • Escalation logic with voice and SMS notifications for unresolved issues
  • Full audit trail of maintenance history and response times

Slash Downtime by 40%

Leading factories using predictive maintenance are reducing unplanned downtime by up to 40%, improving reliability and overall operational efficiency.

Detect equipment anomalies weeks in advance
Schedule maintenance during planned downtime
Reduce emergency repair costs by 60%
Extend equipment lifespan by 20–30%
Optimize spare parts inventory
-40%
Unplanned Downtime
-60%
Emergency Repair Costs
+30%
Equipment Lifespan

Built for Manufacturing Environments

Our platform is designed specifically for the harsh realities of factory floors—dust, temperature extremes, RF interference, and limited connectivity.

Industrial-Grade Sensors

Ruggedized sensors designed for extreme manufacturing conditions with IP67+ ratings and temperature ranges from –40°C to 85°C.

Edge Processing

Local data processing ensures critical alerts work even when network connectivity is spotty or unavailable.

Smart Alert Management

Combat alarm fatigue with AI-powered alert prioritization that learns what matters most to your operation.

Typical Manufacturing ROI

Unplanned Downtime ReductionUp to 40%
Improved uptime through predictive maintenance
Production Efficiency Gain+15%
Optimized maintenance and scheduling workflows
Payback PeriodWithin 12 months
Typical for mid-size manufacturing operations
Long-Term ImpactSustained Reliability Gains
Continuous performance improvement over time

The True Data Ops Manufacturing Platform

One connected platform to monitor, predict, and act — bringing all your data, assets, and alerts under a single intelligent view.

True Data Ops connects every layer of your manufacturing operation — from vibration sensors and BAS/BMS data to digital work orders and analytics dashboards. The result is a unified ecosystem where your machines, maintenance teams, and management all speak the same language.

What’s Included in the TDO Platform:

  • Unified view of all assets, equipment, and systems across your factory floor
  • AI-powered predictive maintenance that detects failures weeks in advance
  • Real-time condition monitoring with vibration, temperature, and energy sensors
  • Seamless work order automation that links directly to detected issues
  • Integration with BAS/BMS systems for cross-platform visibility
  • Analytics dashboards for energy, performance, and reliability insights
  • Edge intelligence for secure, local decision-making when offline
  • Centralized alerts, notifications, and reporting from one platform
40%
Reduction in Unplanned Downtime
25%
Increase in Maintenance Efficiency
30%
Improvement in Asset Reliability
Explore the TDO Platform

Stop Losing Money to Downtime

See how our predictive maintenance platform can protect your production line and your bottom line. Schedule a personalized demo for your facility.

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